You are here:
SKU: 3806E

Triconex 3806E Triple Modular Redundant Analog Output Module

The Triconex 3806E is a TMR Analog Output module providing SIL 3 rated performance for critical industrial control. Featuring 4-20 mA and 20-320 mA support, it ensures high-precision signal accuracy and fault-tolerant operation in DCS and SIS environments. This module includes advanced self-diagnostics and channel isolation for maximum system reliability

Product Overview

The Triconex 3806E is a high-reliability Analog Output (AO) module engineered for the Tricon Triple Modular Redundancy (TMR) system. This module serves as a critical interface between the safety controller and final control elements, such as valves or actuators, by providing precise current or voltage signals. Because it utilizes a TMR architecture, the 3806E ensures that no single component failure prevents the module from executing its safety function or maintaining process stability.

Technical Functionality and TMR Architecture

The 3806E module operates through three independent output legs. Each leg receives data from the Main Processors, which is then converted and voted upon at the hardware level. This design allows the system to detect and isolate faults within any single branch without affecting the integrity of the 4-20 mA loop. Furthermore, the module includes comprehensive isolation between the field circuitry and the internal logic, as well as channel-to-channel isolation to prevent electrical interference from propagating through the system.

Core Technical Specifications

  • Manufacturer: Schneider Electric (Invensys Triconex)
  • Model Designation: 3806E
  • Module Category: Analog Output (AO)
  • Output Signal Ranges: 4–20 mA (Standard) and 20–320 mA (High-output)
  • Signal Accuracy: ±0.1% of Full Scale (0–10 V, 0–20 mA, or 0–5 V)
  • Safety Rating: Designed for SIL 3 applications
  • Integrated Features: Built-in HART filter for secure digital communication
  • Net Weight: 2.16 kg
  • Physical Dimensions: 2.2 cm x 40.7 cm x 39.8 cm
  • Origin: USA

Diagnostic Features and Maintenance

The 3806E continuously performs sophisticated self-diagnostic routines to monitor the health of each output circuit. If the module detects a discrepancy between the commanded value and the actual field signal, it triggers an immediate system alarm. Consequently, maintenance teams can identify and resolve hardware issues before they escalate into process interruptions. The module supports “Hot-Swapping,” which allows technicians to replace a faulty unit while the process remains online, effectively reducing Mean Time to Repair (MTTR).

Strategic Industrial Applications

This module is ideally suited for Distributed Control Systems (DCS) and Safety Instrumented Systems (SIS) within high-stakes environments. Key industries include:

  • Oil and Gas: Controlling emergency shutdown valves and modulating control valves.
  • Chemical Processing: Precise dosing and catalyst feed control.
  • Power Generation: Managing turbine control systems and steam regulation.
  • Refineries: Critical loop control in hazardous areas.