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SKU: DS200TCQCG1BJF

GE DS200TCQCG1BJF Analog I/O Expander Board

The GE DS200TCQCG1BJF (TCQC) is a 32-channel Analog I/O Expander Board for the Speedtronic Mark V control system. It provides LVDT/LVDR excitation, scales 4–20 mA megawatt signals, and manages pulse rate inputs for turbine shaft speed. This RST Overflow board supports redundant architectures and features 24 jumpers for precise hardware configuration in demanding power generation environments.

Technical Functionality

The GE DS200TCQCG1BJF, functionally abbreviated as TCQC, operates as a specialized Analog I/O Expander Board (commonly referred to as an RST Overflow Board) for the Speedtronic Mark V turbine control system. This module plays a vital role in high-density data acquisition by scaling and conditioning additional analog signals that exceed the capacity of the primary I/O cores. Specifically, it manages the excitation for LVDT (Linear Variable Differential Transformer) and LVDR (Linear Variable Differential Resistor) sensors, converting their raw feedback into precise digital data for the control processors. By offloading these signal processing tasks, the board ensures that the main system can monitor complex turbine parameters without latency.

Operational Performance

This board enhances system reliability by facilitating communication between the I/O terminal boards and the STCA or TCQA boards. It utilizes high-speed IONET termination to maintain data integrity across the R, S, and T redundant cores, preventing signal loss during critical turbine operations. Furthermore, the DS200TCQCG1BJF processes pulse rate inputs, such as those from liquid fuel flow meters and high-pressure shaft speed sensors, ensuring highly accurate speed control and fuel metering. The board also features a normal PCB coating to protect internal components from dust and standard industrial humidity, while its onboard relays switch circuits automatically based on system logic.

Key Technical Characteristics

  • Expanded Analog Capacity: Extends the Mark V system’s ability to handle high-volume analog feedback.
  • Signal Conditioning: Scales 4–20 mA current signals, including megawatt transducer data, for the system backplane.
  • Excitation Support: Provides the necessary drive signals for LVDT/LVDR precise position sensing.
  • Complex Connectivity: Incorporates three 40-pin connectors (JFF, JE, 6PL), three 34-pin connectors (JFF, 1PL, JA), and one 16-pin connector (JC).
  • Hardware Configurability: Features 24 hardware jumpers to set servo valve regulator output ranges and feedback scaling.
  • High-Speed Processing: Manages pulse rate inputs for real-time monitoring of turbine shaft speed.
  • Redundant Architecture: Supports single, dual, or Triple Modular Redundancy (TMR) configurations.

Primary Industrial Applications

  • Gas Turbine Control: Monitoring and regulating gas control valves and speed ratio valve positions.
  • Power Generation: Conditioning megawatt transducer signals to ensure accurate power output reporting.
  • Steam Turbine Monitoring: Managing shaft speed and vibration data in utility-scale thermal plants.
  • Actuator Feedback: Integrating feedback from servo valves and position sensors into the automated control loop.

Technical Specifications

  • Manufacturer: GE (General Electric)
  • Model Number: DS200TCQCG1BJF
  • Series: Speedtronic Mark V
  • Functional Abbreviation: TCQC
  • Input Voltage: 28 V DC
  • Operating Temperature: -30°C to +65°C
  • Dimensions: 23.8 cm x 8.6 cm
  • Weight: 0.45 kg