IC697MDL940 GE Fanuc PLC 8 Form A and 8 Form C Relay Module
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SKU: GE Fanuc IC697MDL940
IC697MDL940 GE Fanuc PLC 8 Form A and 8 Form C Relay Module
The IC697MDL940 is a 16-channel relay output module for GE Fanuc Series 90-70 PLCs. It provides isolated switching for AC and DC loads with a mix of Form A and Form C contacts and built-in fuse protection.
The GE Fanuc IC697MDL940 functions as a high-capacity switching interface for the Series 90-70 PLC system, providing 16 discrete relay outputs to drive field actuators. This module features a hybrid contact configuration, offering eight Form C (normally open/normally closed) and eight Form A (normally open) contacts to accommodate diverse circuit requirements. Because it supports both AC and DC load switching across a wide voltage spectrum—including 120/240 VAC and up to 150 VDC—engineers frequently deploy this module in motor control centers, water treatment facilities, and power distribution substations. The robust mechanical design ensures deterministic operation and significant electrical isolation between the sensitive PLC backplane and high-voltage field wiring.
Contact Architecture and Circuit Protection
The hardware architecture of the IC697MDL940 centers on silver-alloy contacts designed for low resistance and high durability, supporting up to 20 million mechanical operations. To safeguard the module against transient spikes during the switching of inductive loads, each channel incorporates an RC snubber circuit. Furthermore, individual 3-amp fuses protect every output against overcurrent conditions, significantly reducing the risk of module-wide failure. The module provides 1500 VDC isolation, effectively preventing electrical noise and ground loops from disrupting the central processor. Consequently, this module maintains high signal integrity even when managing high-surge loads such as solenoids and heavy-duty contactors.
Technical Performance and Loading
The module manages AC loads up to 480 VA and DC loads up to 60 watts, with a 2.0 A maximum current rating for standard 24 VDC or 240 VAC applications.
Specialized high-voltage DC switching is available on Form A contacts, allowing for 0.2 A operation at up to 150 VDC.
A maximum response time of 10 milliseconds ensures rapid execution of control logic commands for time-critical automation processes.
The internal logic draws power directly from the PLC backplane, while the relay coils are energized via external field power to minimize backplane thermal loading.
Software configuration through the Logicmaster 90 or CIMPLICITY environment eliminates the need for physical jumpers during setup.
Technical Specifications
Manufacturer:Â GE Fanuc (Emerson)
Model Number:Â IC697MDL940
Series:Â Series 90-70
Output Type:Â Relay (8 Form A, 8 Form C)
Channel Count:Â 16 Points
Voltage Range:Â 5-265 VAC / 5-150 VDC
Maximum Load Current:Â 2.0 A per point (AC/DC)
Isolation Voltage:Â 1500 VDC
Switching Frequency:Â 20 cycles per minute (Inductive)
The GE IC200MDL241, also cataloged as the IC200MDL241 AC Input Module, operates as a dedicated hardware component for discrete signal acquisition within VersaMax I/O and control networks. Logic states from field-connected devices are processed through sixteen channels, and the resulting data is transmitted via the backplane to the host CPU. Input transitions are continuously monitored by integrated LED indicators, while electrical isolation is maintained across input groups to ensure signal integrity during operation.
Hardware Specifications
Parameter
Specification
Model
IC200MDL241
Brand
GE
Origin
USA
Weight
0.1 kg
Dimensions
11.0 cm x 5.8 cm x 6.5 cm
Operating Temp
Standard Industrial Range
Power Consumption
110.0 mA at 5.0 VDC (Backplane)
Nominal Voltage
240 VAC
Input Range
0 to 264 VAC
ON-state Voltage
155 VAC to 264 VAC
OFF-state Voltage
0 VAC to 40 VAC
PLC and Control Network Integration
System communication velocity and deterministic performance are regulated by the VersaMax backplane architecture. Backplane bus communication velocity is optimized to ensure low-latency data throughput for high-density I/O configurations. Furthermore, firmware flash compatibility is supported, allowing for field updates when the module is integrated into existing VersaMax PLC frameworks. To maintain operational stability, I/O density scaling is managed through the modular backplane, which facilitates the addition of supplemental discrete or analog modules without interrupting the host processor scan cycle.
Frequently Asked Questions
Q: Is the module capable of being hot-swapped while the backplane is energized?A: Yes, the module is designed to support hot-swapping. However, care must be taken to ensure that field wiring is disconnected or secured to prevent accidental shorting of the AC input terminals during extraction.Q: How is the group isolation managed across the sixteen channels?A: The sixteen inputs are organized into two groups of eight. While there is no point-to-point isolation, 1500 VAC of group isolation is provided for a duration of one minute to protect against common-mode electrical transients.
Field Installation Guidelines
The module is intended for mounting onto a DIN-rail supported I/O carrier. The module must be seated firmly until a physical click is confirmed.
Field wiring is connected via the integrated snap-in terminal blocks. Standard industrial torque specifications should be applied to prevent contact resistance.
AC input leads must be routed away from low-voltage communication cables to mitigate electromagnetic interference.
Status LEDs should be verified for correct illumination cycles upon the application of field power. If an LED fails to trigger during a signal state change, the input wiring and voltage levels must be measured against the technical specifications.
Configured for redundant processing tasks in Series 90-70 networks, the GE IC697CGR935 (IC697CGR935 One Slot Controller Module) provides direct physical and electrical execution of logic in hot-standby architectures. This controller operates with a 96 MHz 80486DX4 microprocessor to manage up to 12K discrete I/O points and 8K analog I/O points. Synchronization between primary and secondary units is maintained through backplane communication, facilitating seamless failover transitions.
Hardware Specifications
Parameter
Specification
Model
IC697CGR935
Brand
GE
Origin
USA
Weight
0.75 kg
Dimensions
4.0 cm x 21.8 cm x 29.1 cm
Operating Temp
0 deg C to 60 deg C
Power Consumption
3.1 A
Processor
96 MHz 80486DX4
Memory
1 MB
Execution Speed
0.4 microseconds (Boolean)
Industrial Control System Performance
The IC697CGR935 relies on high-velocity backplane bus communication to ensure deterministic synchronization between redundant modules. Furthermore, firmware flash compatibility allows for controlled version updates within the Series 90-70 environment, thereby maintaining consistency across logic execution cycles. In addition, I/O density scaling is supported through the backplane interface, which enables the controller to process large datasets without exceeding defined timing constraints. Finally, Profinet and EtherNet/IP deterministic network integration requirements are managed via specific communication coprocessors when utilized in integrated automation architectures.
Frequently Asked Questions
Q: What is the failover behavior if the primary controller experiences a fault?A: In a redundant pair, the secondary controller monitors the heartbeat of the primary. Upon detection of a primary fault, the secondary transitions to the active state instantaneously to prevent interruption of the process control loop.Q: Are there specific thermal requirements for operation at ambient temperatures above 50 deg C?A: Yes. Forced air cooling is required when the operating environment exceeds 50 deg C to ensure the heat dissipation of the 80486DX4 microprocessor and internal circuitry remains within specified safe limits.
Field Installation Guidelines
Ensure the rack slot is free of debris before inserting the module to guarantee proper contact with the backplane connector.
The module must be seated flush against the rack frame and secured using the provided mounting hardware to ensure electromagnetic compatibility and grounding.
Shielded serial cables connected to the RS232 or RS485 interfaces should be grounded at the controller end to mitigate noise interference in high-EMI environments.
Upon initial power-up, verify that the 3-position switch is set to the correct mode (Run/Stop) and that status LEDs indicate valid processor health before establishing field I/O connectivity.
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