IC697MDL940 GE Fanuc PLC 8 Form A and 8 Form C Relay Module
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SKU: GE Fanuc IC697MDL940
IC697MDL940 GE Fanuc PLC 8 Form A and 8 Form C Relay Module
The IC697MDL940 is a 16-channel relay output module for GE Fanuc Series 90-70 PLCs. It provides isolated switching for AC and DC loads with a mix of Form A and Form C contacts and built-in fuse protection.
The GE Fanuc IC697MDL940 functions as a high-capacity switching interface for the Series 90-70 PLC system, providing 16 discrete relay outputs to drive field actuators. This module features a hybrid contact configuration, offering eight Form C (normally open/normally closed) and eight Form A (normally open) contacts to accommodate diverse circuit requirements. Because it supports both AC and DC load switching across a wide voltage spectrum—including 120/240 VAC and up to 150 VDC—engineers frequently deploy this module in motor control centers, water treatment facilities, and power distribution substations. The robust mechanical design ensures deterministic operation and significant electrical isolation between the sensitive PLC backplane and high-voltage field wiring.
Contact Architecture and Circuit Protection
The hardware architecture of the IC697MDL940 centers on silver-alloy contacts designed for low resistance and high durability, supporting up to 20 million mechanical operations. To safeguard the module against transient spikes during the switching of inductive loads, each channel incorporates an RC snubber circuit. Furthermore, individual 3-amp fuses protect every output against overcurrent conditions, significantly reducing the risk of module-wide failure. The module provides 1500 VDC isolation, effectively preventing electrical noise and ground loops from disrupting the central processor. Consequently, this module maintains high signal integrity even when managing high-surge loads such as solenoids and heavy-duty contactors.
Technical Performance and Loading
The module manages AC loads up to 480 VA and DC loads up to 60 watts, with a 2.0 A maximum current rating for standard 24 VDC or 240 VAC applications.
Specialized high-voltage DC switching is available on Form A contacts, allowing for 0.2 A operation at up to 150 VDC.
A maximum response time of 10 milliseconds ensures rapid execution of control logic commands for time-critical automation processes.
The internal logic draws power directly from the PLC backplane, while the relay coils are energized via external field power to minimize backplane thermal loading.
Software configuration through the Logicmaster 90 or CIMPLICITY environment eliminates the need for physical jumpers during setup.
Technical Specifications
Manufacturer:Â GE Fanuc (Emerson)
Model Number:Â IC697MDL940
Series:Â Series 90-70
Output Type:Â Relay (8 Form A, 8 Form C)
Channel Count:Â 16 Points
Voltage Range:Â 5-265 VAC / 5-150 VDC
Maximum Load Current:Â 2.0 A per point (AC/DC)
Isolation Voltage:Â 1500 VDC
Switching Frequency:Â 20 cycles per minute (Inductive)
Configured for redundant processing tasks in Series 90-70 networks, the GE IC697CGR935 (IC697CGR935 One Slot Controller Module) provides direct physical and electrical execution of logic in hot-standby architectures. This controller operates with a 96 MHz 80486DX4 microprocessor to manage up to 12K discrete I/O points and 8K analog I/O points. Synchronization between primary and secondary units is maintained through backplane communication, facilitating seamless failover transitions.
Hardware Specifications
Parameter
Specification
Model
IC697CGR935
Brand
GE
Origin
USA
Weight
0.75 kg
Dimensions
4.0 cm x 21.8 cm x 29.1 cm
Operating Temp
0 deg C to 60 deg C
Power Consumption
3.1 A
Processor
96 MHz 80486DX4
Memory
1 MB
Execution Speed
0.4 microseconds (Boolean)
Industrial Control System Performance
The IC697CGR935 relies on high-velocity backplane bus communication to ensure deterministic synchronization between redundant modules. Furthermore, firmware flash compatibility allows for controlled version updates within the Series 90-70 environment, thereby maintaining consistency across logic execution cycles. In addition, I/O density scaling is supported through the backplane interface, which enables the controller to process large datasets without exceeding defined timing constraints. Finally, Profinet and EtherNet/IP deterministic network integration requirements are managed via specific communication coprocessors when utilized in integrated automation architectures.
Frequently Asked Questions
Q: What is the failover behavior if the primary controller experiences a fault?A: In a redundant pair, the secondary controller monitors the heartbeat of the primary. Upon detection of a primary fault, the secondary transitions to the active state instantaneously to prevent interruption of the process control loop.Q: Are there specific thermal requirements for operation at ambient temperatures above 50 deg C?A: Yes. Forced air cooling is required when the operating environment exceeds 50 deg C to ensure the heat dissipation of the 80486DX4 microprocessor and internal circuitry remains within specified safe limits.
Field Installation Guidelines
Ensure the rack slot is free of debris before inserting the module to guarantee proper contact with the backplane connector.
The module must be seated flush against the rack frame and secured using the provided mounting hardware to ensure electromagnetic compatibility and grounding.
Shielded serial cables connected to the RS232 or RS485 interfaces should be grounded at the controller end to mitigate noise interference in high-EMI environments.
Upon initial power-up, verify that the 3-position switch is set to the correct mode (Run/Stop) and that status LEDs indicate valid processor health before establishing field I/O connectivity.
The GE IC693CBL305, also cataloged as the IC693CBL305 Wye connection cable, operates as a dedicated hardware component for serial port signal splitting within Series 90-30 PLC networks. The cable provides direct physical execution of port separation, routing dual channel data paths from a high-density host connector into two distinct 25-pin interfaces. By isolating Port 1 and Port 2 signals at the physical layer, the component facilitates structured cable management and electrical signal routing for communication coprocessor modules.
Hardware Specifications
Parameter
Specification
Model
IC693CBL305
Brand
GE
Origin
USA
Weight
0.14 kg
Dimensions
45.0 cm x 6.2 cm x 1.6 cm
Operating Temp
Standard Industrial Range
Power Consumption
Passive (No active components)
Cable Length
30.5 cm (1 foot)
Interface Type
RS-232 / RS-485
PLC and Control Network Integration
Backplane bus communication velocity and deterministic synchronization for the Series 90-30 system are facilitated through the effective routing of serial data. Firmware flash compatibility within the host modules is supported, ensuring that the physical signal path provided by the IC693CBL305 maintains high integrity across logic execution cycles. Furthermore, I/O density scaling and port configuration are optimized via this hardware split, enabling the PLC to process communication packets without signal cross-talk. When utilized in complex automation architectures, the cable acts as a protocol bridge, ensuring that RS-232 and RS-485 signals are routed to their appropriate logical destinations on the coprocessor.
Frequently Asked Questions
Q: Does the IC693CBL305 cable support active signal buffering or protocol conversion?A: No. The IC693CBL305 is a passive wiring accessory designed specifically for physical port splitting. It does not contain active electronic components for signal amplification or protocol translation.Q: Can the cable be used to connect different electrical standards on Port 1 and Port 2 simultaneously?A: The cable is configured to route signals from the combined host connector to the designated 25-pin outputs. While Port 1 supports RS-232 and Port 2 supports RS-232 or RS-485, the limitation is defined by the host coprocessor module's internal configuration, not the cable itself.
Field Installation Guidelines
Inspect the connectors for bent pins before insertion into the CMM or PCM module ports.
The right-angle connector must be fully seated into the host module port to ensure consistent electrical contact.
Ensure the dual 25-pin connectors are properly identified and labeled as Port 1 and Port 2 during installation to avoid configuration errors.
Secure the cable using standard cable ties to prevent mechanical strain on the host module ports, as excessive tension can lead to intermittent signal loss in industrial environments.
The GE IC200TBM002, also cataloged as the IC200TBM002 I/O terminal block, operates as a dedicated hardware component for signal distribution and wiring termination within VersaMax PLC systems. Configured for high-density I/O routing, the block provides direct physical execution of signal bussing through 18 integrated IEC-compliant box-style terminals. This module facilitates electrical interfacing for input/output carriers and interposing terminals, ensuring standardized connectivity for industrial field wiring.
Hardware Specifications
Parameter
Specification
Model
IC200TBM002
Brand
GE
Origin
USA
Weight
0.06 kg
Dimensions
11.0 cm x 3.5 cm x 3.0 cm
Operating Temp
Standard Industrial Range
Power Consumption
Passive (No active components)
Voltage Rating
264 VAC (Up to 300 VAC tolerance)
Current Rating
8 A
PLC and Control Network Integration
The VersaMax series utilizes modular backplane bus communication velocity and deterministic synchronization to manage distributed I/O blocks. Moreover, firmware flash compatibility within the host CPU allows for systematic updates across the network, thereby ensuring that hardware configurations remain consistent with logic execution cycles. In addition, I/O density scaling is supported through the flexible mounting interface, which enables the system to expand without exceeding the timing constraints of the host bus. Finally, Profinet and EtherNet/IP deterministic network integration requirements are managed upstream via communication modules, while the IC200TBM002 serves as the physical termination point for local field signals.
Frequently Asked Questions
Q: Does the IC200TBM002 provide electrical isolation between terminals?A: The IC200TBM002 features 18 internally-bussed terminals. It is electrically isolated from the I/O carrier interface; however, within the block itself, the terminals are bussed together to provide a common electrical potential.Q: What is the maximum wire gauge supported by the terminal block?A: The terminal block accommodates solid or stranded wires ranging from AWG #22 to AWG #14. It also supports the connection of two wires per terminal, provided the combined gauge does not exceed AWG #18.
Field Installation Guidelines
The module should be installed using the integrated mounting tabs on the top edge or secured via panel-mounting holes to ensure mechanical stability in high-vibration environments.
Ensure all field wiring is stripped to the appropriate length according to IEC standards before insertion into the box-style terminals to prevent short circuits.
When utilizing the terminal block for power distribution, ensure that the cumulative current across the 18-point bus does not exceed the 8 Amp rating.
Verify proper seating within the insert-slots of the I/O carrier to ensure the mechanical and electrical integrity of the VersaMax I/O assembly.
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